A motor engineer working beneath a vehicle suffered serious burns after a cracked hose caught fire.
The accident happened on 16th July 2008 at A1 Rewinds Ltd. in Aston, Birmingham when Mr Harjit Singh Matharu, an electrical fitter at the company was trying to remove a car exhaust. He was using an oxy-acetylene welding gun, that had not been properly maintained.
The hose, which transported the acetylene to the gun, had numerous cracks and the gas leaked out into an air pocket underneath the vehicle. When the gun's flame came into contact with the leaking gas, it caught fire and subsequently exploded, which sparked a fire underneath the car.
Mr Matharu escaped from underneath the vehicle and extinguished the flames, but still received serious burns. After being rushed to hospital for treatment, Mr Singh Matharu was off work for several months following his serious injuries.
Pam Folsom, the HSE inspector investigating the incident, said that it was "immediately obvious" that the hose had not been properly maintained since its first use 28 years previous. The equipment was condemned after it had been taken away for inspection.
A1 Rewinds Ltd pleaded guilty to breaching regulation 5(1) of the Provision and use of Work Equipment Regulations (PUWER) 1998 at Birmingham Magistrates' Court on 24th April 2009. They were fined £2,000 and ordered to pay £1,500 towards the HSE's costs.
The company who have no previous convictions for safety offences expressed its remorse for the incident.
Inspector Folsom said: "The hoses were in an absolutely appalling state, totally perished, and had been shortened each time that a bend split the hose, allowing highly flammable gas to escape. The consequences of a gas cloud igniting beneath a vehicle, while a man is in the middle of that explosive mixture, are likely to be horrific.
"It is important for companies to ensure that they have fully considered all the risks their employees may face when using any equipment. The hoses were so obviously badly perished that there is no excuse for this incident."
The accident happened on 16th July 2008 at A1 Rewinds Ltd. in Aston, Birmingham when Mr Harjit Singh Matharu, an electrical fitter at the company was trying to remove a car exhaust. He was using an oxy-acetylene welding gun, that had not been properly maintained.
The hose, which transported the acetylene to the gun, had numerous cracks and the gas leaked out into an air pocket underneath the vehicle. When the gun's flame came into contact with the leaking gas, it caught fire and subsequently exploded, which sparked a fire underneath the car.
Mr Matharu escaped from underneath the vehicle and extinguished the flames, but still received serious burns. After being rushed to hospital for treatment, Mr Singh Matharu was off work for several months following his serious injuries.
Pam Folsom, the HSE inspector investigating the incident, said that it was "immediately obvious" that the hose had not been properly maintained since its first use 28 years previous. The equipment was condemned after it had been taken away for inspection.
A1 Rewinds Ltd pleaded guilty to breaching regulation 5(1) of the Provision and use of Work Equipment Regulations (PUWER) 1998 at Birmingham Magistrates' Court on 24th April 2009. They were fined £2,000 and ordered to pay £1,500 towards the HSE's costs.
The company who have no previous convictions for safety offences expressed its remorse for the incident.
Inspector Folsom said: "The hoses were in an absolutely appalling state, totally perished, and had been shortened each time that a bend split the hose, allowing highly flammable gas to escape. The consequences of a gas cloud igniting beneath a vehicle, while a man is in the middle of that explosive mixture, are likely to be horrific.
"It is important for companies to ensure that they have fully considered all the risks their employees may face when using any equipment. The hoses were so obviously badly perished that there is no excuse for this incident."
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